The Manufacturing Process and Quality Control

1. PRODUCTION PROCESS
   

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3. 1.The waist trainer maker was usually a man and his assistants were usually women. He would start by taking measurements of the customer, either in her home or his shop. Then these measurements were used to make a pattern out of stiff paper.

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2. The corset maker laid the paper pattern on a heavy material such as cotton drill or coarse linen. After tracing the pattern, it was cut out with scissors.

3. These cut pieces were laid on a different material (such as muslin) that would form the softer inner lining. The lining was also cut from the pattern.

4. Some corsets also had a third layer, an outer covering of some fine material such as silk. These pieces would be cut in the same way.

5. The layers of the corset were then tacked together (sewn with long, light stitches). With a ruler, the corset maker made parallel lines 0.25 in (6.3 mm) apart, marking where the whalebone would go.Then tight, straight stitches were sewn along the lines. This made cases between the two layers of cloth, to hold the bones.

6. Usually the corset maker had to cut the whalebone to size, but by the eighteenth century whalebone was available already split into strips. The corset maker cut the strips to size and rounded and filed the ends. Then the bones were pushed into the spaces in the corset pieces.

7. Next the eyelet holes were made. These would be punched with an awl and finished with a buttonhole stitch.

8. All the corset pieces were then tacked together. The corset maker steamed the whalebone into shape with a hot iron, and the corset was left to dry on a dressmaker's dummy.

9. Now that the corset was roughly put v / together, the customer was fitted again and any alterations were noted. Then the tacking was undone and the corset was stitched back together with strong thread and short stitches.

10. Once the corset was fitted to the customer, the maker added extra shaping bones and the busk. The busk was made of whalebone, horn, wood, or steel, and inserted through the center front of the corset. The corset maker shaped any additional whalebone with an iron and inserted these where needed, such as to hold in the waist or shape the bust.

11. Finally a layer of fine cloth was sewn on top if needed. Other finishing touches included sewing on loops to hold petticoats and stockings.

12.  We have 3 QC  inspection worker , From the cut pieces, auxiliary materials, sewing process, pattern and finished products, strict inspections are carried out, and any unqualified links will be redone.

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